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Exicor® AT Series

High‑Precision Birefringence Measurement Systems for Optical & Semiconductor Applications

The Exicor® Series of birefringence metrology systems delivers industry‑leading sensitivity and repeatability for low‑level birefringence measurement across optical materials, consumer electronics, and semiconductor manufacturing.

Designed to support both quality control and advanced inspection, the Exicor® platform enables accurate, full‑field birefringence analysis in applications ranging from plastic films, lens blanks, laser crystals, and display glass to silicon and silicon carbide (SiC) wafer inspection and photomask quality assessment.

With automated, high‑resolution mapping and proven performance in production and R&D environments, the Exicor® Series provides reliable insight into stress‑induced optical effects, material uniformity, and process stability critical to modern optical and microelectronics manufacturing.

The Exicor® AT delivers advanced birefringence metrology through a combination of high speed, precision, and operational simplicity. Its standard Scan in Motion™ (SIM) package enables practical high‑spatial‑resolution scanning with grid spacing below 1 mm, while offering unprecedented sensitivity for low‑level birefringence measurement. The system simultaneously measures birefringence magnitude and angle, providing highly repeatable, high‑speed results through fully automatic mapping.

With no moving optics, the Exicor® AT ensures consistent measurements by eliminating the need for continual stage or sample adjustments. Guided by intuitive, user‑friendly software, the system streamlines testing, data collection, and analysis, making it ideally suited for semiconductor wafer inspection and photomask quality assessment in both production and research environments.

Features of Exicor®120AT, 150AT & 250AT Models

  • Automated XY stage
  • 2D and 3D graphical representation of birefringence parameters
  • Bench top design
  • Flexible stage design for adding custom parts holders or process aids
  • Advanced data analysis features included standard in user interface

Features of Exicor® 300AT & 500AT Models

  • Heavy duty automated XY stage
  • 2D and 3D graphical representation of birefringence parameters
  • 3-sided easy access stage loading design
  • Large and flexible stage platform design for adding custom parts holders or process aids
  • Advanced data analysis features included standard in user interface

Options:

  • Additional polarization parameters
  • Hinds SIM™ Solution (Scan in Motion – High Speed Scanning Hardware and Software)
  • Spectroscopic and RGB measurement solutions
  • Custom wavelengths (VIS, NIR)
  • Manual and automated tilt stages
  • Custom sample holders
  • Custom software (UI or DLL)
  • Third party automation support
  • Stress estimation calculations

Specifications of Exicor® AT Series

 

120AT

All Other AT Models

Retardation Range:

0.005 to 300+ nm

0.005 to 300+ nm

Retardation Resolution / Repeatability1, 2:

0.001 nm / ± 0.02 nm

0.001 nm / ± 0.015 nm

Angular Resolution / Repeatability1:

0.01º / ± 0.07°

0.01º / ± 0.07°

Measurement Rate / Time3:

15 samples/sec (at 1nm spacing)

up to 100 pps / sample size dependent

Light Source Wavelength4:

Various (625nm standard)

Various (632.8 nm standard)

Measurement Spot Diameter5:

Between 1 mm and 3 mm (can be as low as <50 µm)

Between 1 mm and 3 mm (can be as low as <50 µm)

Modulation Technique / Frequency:

PEMLabsTM Photoelastic Modulator / 50 kHz and 50/60 kHz

PEMLabsTM Photoelastic Modulator / 50 kHz and 50/60 kHz

Demodulation Analysis Technique:

Hinds Instruments SignalocTM Lock-in Amplifier

Hinds Instruments SignalocTM Lock-in Amplifier

Measurement Units:

nm (retardation), ° (angle)

nm (retardation), ° (angle)

  • 1 Typical performance at 5nm retardation
  • 2 Up to 1.5 nm, 1% thereafter
  • 3 Maximum data collection speed. Sample XY scan time dependent on stage movement parameters.
  • 4 Custom wavelengths available
  • 5 Measurement spot sizes of less than 1mm (native) require optional high resolution detector module

Customisation and Configurability

The Exicor® platform from Hinds Insrtuments is designed to be highly adaptable, enabling custom configuration to meet the specific requirements of advanced birefringence measurement applications. Originally developed for nanometre‑range, industrialised birefringence measurement, Exicor systems were engineered in recognition that polarisation analysis—particularly birefringence measurement—is frequently driven by application‑specific and non‑standard requirements.

Many customer processes are proprietary in nature and require measurement solutions that can be adapted both quickly and cost‑effectively. To support this, Exicor systems utilise a modular architecture, incorporating configurable optical and electronic subsystems that can be assembled and tailored with minimal non‑recurring engineering (NRE) effort. This approach allows customised system configurations to be delivered efficiently, while maintaining proven performance and measurement reliability.

The Exicor product family includes over three dozen system models, a significant proportion of which represent custom or semi‑custom configurations developed to address specific measurement challenges. This flexibility enables Exicor systems to support a wide range of research, development, and production environments where standard, off‑the‑shelf solutions may not be sufficient.

By combining modular system design with advanced polarisation and birefringence measurement technology, Exicor systems provide users with tailored measurement capability—supporting improved process control, enhanced product performance, and increased competitiveness in precision optics and advanced materials markets.

Exicor® 120AT Applications

Precision Birefringence Measurement for Quality Control & Optical Materials

The Exicor® 120AT is designed for quality control metrology and low‑level birefringence measurement across a wide range of optical and polymer materials. Its high sensitivity and repeatability make it an ideal solution for manufacturers and laboratories requiring reliable stress and optical uniformity analysis.

Typical Applications

  • Plastic Films – Measures residual and process‑induced birefringence to support material uniformity, performance optimisation, and production consistency in film manufacturing.

  • Lens Blanks – Detects internal stress and birefringence non‑uniformities prior to polishing and finishing, helping improve optical quality and reduce downstream rejects.

  • Laser Crystals – Quantifies low‑level birefringence that can impact beam quality and laser performance, supporting crystal selection and process optimisation.

  • Cell Phone Display Windows – Evaluates stress‑induced birefringence in glass and cover materials used in mobile and consumer electronics, helping maintain display clarity and optical performance.

The Exicor® 120AT is widely used in optical manufacturing, materials research, and production quality assurance, where accurate, repeatable birefringence data is essential.

 

Exicor® 150AT Applications

Advanced Birefringence Mapping for Semiconductor & Photomask Inspection

The Exicor® 150AT is purpose‑built for advanced semiconductor and microelectronics inspection, delivering high‑resolution, full‑field birefringence measurements for critical process control and material integrity analysis.

Semiconductor Wafer Inspection

The Exicor® 150AT performs full‑field birefringence distribution measurements on:

  • Silicon wafers
  • Silicon carbide (SiC) wafers
  • Wafer diameters up to 150 mm

It accurately identifies stress‑induced birefringence resulting from processes such as cutting, grinding, polishing, and epitaxial growth. This enables manufacturers to assess crystal lattice integrity, monitor process stability, and support yield improvement in power electronics, MEMS, and advanced semiconductor devices.

Photomask Quality Assessment

The system conducts high‑resolution birefringence uniformity scans on all photomask types, helping detect optical distortions caused by:

  • Material defects
  • Processing‑induced stress
  • Sub‑surface non‑uniformities

By identifying birefringence‑related deviations early, the Exicor® 150AT supports improved photolithographic pattern accuracy and consistent pattern transfer in advanced semiconductor manufacturing.

 

Datasheets 

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